About CONSYS

Automation that keeps production moving

CONSYS Automation Technologies is a Chennai-based automation solutions company. We integrate, design, procure, manufacture, install and maintain process-control and factory-automation systems on a turnkey basis.

We build automated batching systems and integrated solutions for rubber, tyre and plastic compounding plants, including storage and retrieval, FIFO management, raw-material handling and real-time batch tracking.

Our work also spans robotics, machine vision, electrical systems, instrumentation and power solutions for a range of industries.

What we deliver

01
Turnkey integrationFrom system design through installation and support
02
Compounding automationAccurate batching, material flow and traceability
03
Factory systemsVision, robotics, tracking and custom machinery
04
Business softwareERP workflows and end-to-end industrial tracking

Capabilities

Our services & solutions

Practical automation systems designed to improve accuracy, visibility and performance on the factory floor.

Rubber & compounding

Turnkey rubber batching system

CONSYS BATCH automates the precise weighing, mixing and batching of raw materials used in rubber compounding. It supports batch-to-batch accuracy and repeatability, helping maintain consistent product properties.

The system addresses manual weighing errors, material waste and process delays with a data-driven, user-friendly workflow.

Quality inspection

Vision inspection system

CONSYS VISION uses machine vision for real-time inspection, defect detection, measurement and verification on production lines.

Automated quality checks reduce reliance on manual inspection, improve consistency and provide useful data for process optimization.

Custom machinery

Special purpose machines

CONSYS SPM designs and manufactures machines for customer-specific applications across automotive, aerospace, agriculture, energy, heavy engineering and manufacturing.

Mechanical design, servo controls, hydraulics, pneumatics and vision systems come together to improve cycle time, accuracy and repeatability.

Traceability & visibility

End-to-end process tracking

CONSYS TRACK brings monitoring and control to each stage of rubber compounding, from raw material handling through finished goods.

IoT, SCADA, MES and ERP integration support a transparent production workflow with traceability and real-time process data.

Software & digital systems

ERP and end-to-end industrial tracking

CONSYS ONE is custom business software developed in C# Windows Forms. Its ERP tools support day-to-day operations across areas such as purchasing, sales, inventory, customer management, delivery and invoicing.

We also develop industrial tracking software that connects activity from the shop floor to the top floor, helping teams follow materials, production and operational workflows end to end.